The use of hydrogen energy vehicles in the market as an environment-friendly technology has received enthusiasm from people sensitive to the environment worldwide. But recently, in Hyundai’s Nexo hydrogen fuel-cell vehicle (FCEV), there have been issues regarding the safety of hydrogen technology.
The hydrogen leak crisis: Understanding the severe safety issues now
A recent case of hydrogen leakage in these automobiles has prompted recalls in several countries because of the danger of fire outbreaks, which are characteristic of hydrogen fuel.
According to the South Korean press, many Hyundai Nexo cars have been discovered to have leaking hydrogen tanks. The Korean Transportation Safety Authority (KOTAS) reported approximately 2277 accidents, which include leaks between 2020 and September 2024.
Such leaks are dangerous because hydrogen is explosive and can cause explosions when held in a sealed environment with a source of fire. While Hyundai has done so in North America and is doing so in Australia, South Korean officials have faulted the carmaker for not doing so at home.
This is a safety challenge based on a system component known as the Thermally Activated Pressure Relief Device (TPRD), which is supposed to vent hydrogen gas in case there is overheating around the hydrogen fuel tank. This device uses a glass-based release mechanism that fails early due to microcracks, which results in unplanned hydrogen release.
Drivers might hear a wind-like sound when hydrogen gas leaks, a fog-like formation near the car’s rear, the fuel gauge might drop, and a malfunction light. These warning signs go on to show why and how the hydrogen fuel systems are not only hazardous but also very complicated.
Impact of the recall: How public confidence in hydrogen vehicles is shaken
Hyundai’s recall of cars in the United States and Canada has brought to the fore the issue of safety in hydrogen technology. But, if a total recall is not possible in South Korea, where the problem was first identified, the public’s trust in hydrogen vehicles remains low.
The recall has again sparked questions about the sustainability of hydrogen vehicles in the consumer market, where the reliability is expected to match that of conventional fuel-powered or electric cars. Lack of safety will significantly affect consumers’ propensity to adopt alternative fuel technologies if not addressed.
Hydrogen leaks, identified in Hyundai Nexo cars recently, show that the safety of FCEVs and their testing requirements require further improvement. For example, South Korean National Assembly Representative Jeong Jun-ho claimed that safety standards should be tightened and subsidies for hydrogen vehicle inspections should be provided since the latter are much more expensive than conventional ones.
Government, automakers, and safety organizations must work collectively to set relevant standards to safeguard hydrogen vehicles from inherent dangers. Maintaining public trust is essential, not only for Hyundai Motors but for the whole notion of clean and new forms of fuel.
The future of hydrogen vehicles: Opportunities lie ahead, but challenges remain
Hydrogen vehicles such as the Hyundai Nexo have the potential to provide various advantages, as has been the case, but recent events show that it is still far from easy. Having hydrogen infrastructure is very limited even in developed markets, and it requires expansion to provide end-users with the hydrogen they need while ensuring the safety of the hydrogen supply chain.
Other engineering responses will also be necessary to eliminate future safety concerns, which include developing tough metal TPRDs and enhancing leak detection techniques. Hydrogen technology has to show that it is not only environmentally superior to conventional vehicles but also as reliable and safe.
Hyundai’s example should be a lesson to manufacturers and governments around the globe: while hydrogen is a potent weapon against fossil fuels, safety and honesty cannot be compromised.













